Training Developing a Maintenance Plan with Reliability Driven Asset Management
Audience Profile
Asset Owners, Managers, Finance Managers and all those who contribute in their roles of first-line (operators and maintainers) and second-line (engineering, designers, logistics, admin, workshops, etc.) asset managers to the development of an optimized asset maintenance plan and are eager to achieve a sustainable improvement in company profit.
Course Objectives
To provide the delegates with:
· the knowledge, understanding, skills and attitude necessary to perform RDAM analyses for optimizing the quantity and quality of asset outputs (revenue), minimizing risks and use of inputs (costs)
· develop a dynamic asset management or maintenance plan in a systematic way
· all the documentation, forms and flow-charts required for easy implementation of this technique and achieving the changes espoused in the theory.
What makes this course different?
The RDAM information and decision sheets are dramatically improved with extra columns. These deal with how you can detect a failure, a detailed risk assessment and a decision diagram with associated questions on the decision sheet, to quickly arrive at the type of required maintenance. We also ask for an estimate of task duration and required resources, so you can develop a work schedule.
We also include six standard faults for each function to ensure completeness. In combination with a question regarding operator-maintenance in the decision diagram, we believe that we can determine most, if not all, issues that would normally require a separate Total Productive Maintenance Analysis.
Outline Developing a Maintenance Plan with Reliability Driven Asset Management Training
1. Reliability Driven Asset Management Explained
- Historic Development of Reliability Centred Maintenance
- What is Reliability Driven Asset Management?
- What Are the Objectives and Goals of Reliability Driven Asset Management?
- How Does Reliability Driven Asset Management Link to Asset Management?
- Definitions and Acronyms
- Definitions
- Acronyms Used in this Manual
- What Are the Benefits of Applying Reliability Driven Asset Management?
- Why Should You Consider Using Reliability Driven Asset Management?
- What Is the Reliability Driven Asset Management Process?
- How Should You Implement Reliability Driven Asset Management?
2. How to Identify Process or Asset Functions and Performance Standards?
- How to Identify the Process or Assets for Analysis?
- How Important Is an Asset Hierarchy?
- What Are Process and Functional Block Diagrams?
- What Is an Asset Register?
- How to Collect Data?
- Who Should Be Responsible for Data Collection?
- Which Asset to Analyze First?
- Pareto Analysis
- How to Select Significant Functions?
- How Do You Assess Criticality?
- How Can You Rank Asset Reliability Costs?
- How Do You Comprehensively Describe Functions?
- Can You Link Functions to the Current Asset Application?
- Can You Include Asset Policy in Function Description?
- Can You Link Functions to the Operator Tasks?
- What Are the Functional Performance Levels?
- Group exercise; develop functional block diagram, quantify performance levels, determine significant functions, describe functions, link function to operations, policies and operating environment.
3. What Are Faults, Root Causes, Effects, Detectability, Consequences And Criticality?
- From FMECA and RCM to FCECA and RDAM
- How Does Reliability Driven Asset Management Link to Risk Management?
- What Are Functional Faults?
- Do You Need Asset Performance Data?
- How to Describe Functional Faults?
- How Many Faults or Failures for Each Function?
- How to Identify Root Causes?
- What Is the Link between Failure Type and the Choice of Maintenance Tasks?
- What Are Fault Effects and Consequences?
- Rules for Defining Fault Effects
- How do You Detect a Fault?
- How Do We Rank Fault Consequences
- Fault Consequences and Stand-by or Parallel Assets
- What Is the Severity of Fault Consequences?
- What Is the Likelihood of Occurrence?
- How to Calculate Risk?
- Do You Need to Consider Detectability?
4. How to Select Maintenance Tasks?
- · How Did Maintenance Techniques Evolve?
- · How Do You Select Tasks?
- · Task Choice Criteria
- · Selecting Multiple Tasks
- · How Do Fault Patterns Affect Task Choice?
- · What Other Maintenance Regimes Can You Use?
- · What Are the Conventional Task Choice Diagrams?
- · Why Place a Decision Diagram on the Decision Work Sheet?
- · RDAM and Operational Tasks
5. How to Use the Reliability Driven Asset Management Analysis Sheets?
- · What Analysis Level Do You Choose?
- · How Does Our RDAM Information Sheet Work?
- · Functions, Performance Levels and Functional Faults
- · Analyze Functions, not Parts
- · Functional Faults
- · Fault Causes, Detection and Effects
- · How Does Our RDAM Decision Sheet Work?
- · Consequence Measured over Time
- · How Do You Select the Most Appropriate Task?
- · When Do You Need Primary and Secondary Tasks?
- · Task Description and Assessment of Cost-Effectiveness
- · On-line or Off-line Tasks
- · Task Frequency
- · Analyze all Assets
- · Are There Other Sources of Maintenance Tasks?
- · Chapter Five for Existing Assets
- · Syndicate Exercise 3a
- · Syndicate Exercise 3b
6. How to Develop the Workplan?
- · Auditing the Reliability Driven Asset Management Analyses
- · How to Develop the Work Schedules?
- · Operational Planning
- · Developing a Maintenance Plan
- · The Outputs of the RDAM Analysis
- · Maintenance Work Packaging
- · Workload Leveling
- · Task Administration
- · How to Develop Human Resource Needs?
- · How to Estimate Materials and Spares Needs?
- · How to Estimate the Need for Tools and Equipment?
- · How to Estimate the Need for Workshops?
- · How Do You Optimize Life Cycle Costs and Budget Forecasts?
- · What Are the Consequences of Arbitrarily Changing the Budget?
- · Benefits of Providing the RDAM-Based Budget
- · How Do You Develop Standard Task Instructions?
- · Should You Use Reliability Centred Maintenance Software?
- · What Is the Link between RDAM and CAMS?
- · Up-load the Tasks, Frequencies and Descriptions into the CAMS
- · Syndicate Exercise 4a
- · Syndicate Exercise 4b
- · Syndicate Exercise 4c
7. How to Implement Reliability Driven Asset Management?
- · Timing of the Reliability Driven Asset Management Analysis
- · How to Implement Reliability Driven Asset Management?
- · Pre-requisites to Successful Implementation of RDAM
- · Who Must Be on the Reliability Driven Asset Management Team?
- · Role of Team Members
- · Role of a Facilitator
- · Continuous Improvement and Reliability Driven Asset Management
- · Continuous Improvement with the Deming Cycle
- · Should You Fast-track Reliability Centred Maintenance?
- · Work-based RDAM analyses
Peserta
Peserta dapat diikuti oleh semua yang tertarik pada bidang ini. Selain itu juga dapat diikuti oleh semua yang ingin mengatahui dan mendalami tentang bidang ini.
Instruktur
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Metode Training
- Presentasi
- Diskusi antar peserta
- Studi kasus
- Simulasi
- Evaluasi
- Konsultasi dengan instruktur
Bacth 1 : 16 -17 Januari 2024
Bacth 2 : 13 – 14 Februari 2024
Bacth 3 : 5 – 6 Maret 2024
Bacth 4 : 24 – 25 April 2024
Bacth 5 : 21 – 22 Mei 2024
Bacth 6 : 11 – 12 Juni 2024
Bacth 7 : 16 – 17 Juli 2024
Bacth 8 : 20 – 21 Agustus 2024
Bacth 9 : 17 – 18 September 2024
Bacth 10 : 8 – 9 Oktober 2024
Bacth 11 : 12 – 13 November 2024
Bacth 12 : 17 – 18 Desember 2024
Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta
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- Bali, Hotel Ibis Kuta (7.500.000 IDR / participant)
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